nav emailalert searchbtn searchbox tablepage yinyongbenwen piczone journalimg journalInfo journalinfonormal searchdiv searchzone qikanlogo popupnotification paper paperNew
2026, 01, v.45 28-35
AZ91D镁合金表面MAO/Mg–Al LDH复合涂层的结构及性能研究
基金项目(Foundation): 广东省重点领域研发计划项目(2020B010186002)
邮箱(Email):
DOI: 10.19289/j.1004-227x.2026.01.005
摘要:

[目的]为提高AZ91D镁合金的耐腐蚀性能,研究在其表面构建微弧氧化/层状双金属氢氧化物(MAO/Mg–Al LDH)复合涂层的可行性及防护效果。[方法]先对AZ91D镁合金进行微弧氧化处理,然后采用水热法在MAO涂层上原位生成Mg–Al LDH涂层。通过X射线衍射(XRD)、傅里叶变换红外光谱(FT-IR)、扫描电子显微镜(SEM)和能谱仪(EDS)表征复合涂层的物相组成、化学结构与微观形貌,通过动电位极化曲线与电化学阻抗谱测试检测其耐蚀性。[结果]MAO/Mg–Al LDH复合涂层表面呈均匀致密的纳米片状结构,对MAO涂层的微孔和裂纹起到很好的封闭作用。与MAO涂层相比,复合涂层的腐蚀电位正移100 mV,腐蚀电流密度降低近1个数量级,总阻抗提高23.5倍,表现出更优异的耐腐蚀性能。[结论]本工艺制备的MAO/Mg–Al LDH复合涂层能够显著提升基体的腐蚀防护能力,这为镁合金表面防护提供了有效的技术途径。

Abstract:

[Objective] This study aims to enhance the corrosion resistance of AZ91D magnesium alloy by preparing a micro-arc oxidation/layered double hydroxide(MAO/Mg–Al LDH) composite coating on its surface, and to investigate its feasibility and protective performance. [Method] The AZ91D magnesium alloy was firstly subjected to micro-arc oxidation(MAO), followed by the in-situ growth of an Mg–Al LDH coating on the MAO film via hydrothermal method. The phase composition, chemical structure, and microstructure of the composite coating were characterized by X-ray diffraction(XRD), Fourier-transform infrared spectroscopy(FT-IR), scanning electron microscopy(SEM), and energydispersive spectroscopy(EDS). The corrosion resistance of MAO/Mg–Al LDH composite coating was evaluated through potentiodynamic polarization measurement and electrochemical impedance spectroscopy(EIS). [Result] The MAO/Mg–Al LDH composite coating exhibited a uniform and compact nanosheet-like structure, which effectively sealed the micropores and microcracks in the MAO coating. Compared to the single MAO coating, the composite coating showed a positive shift of 100 mV in corrosion potential, a nearly one-order-of-magnitude reduction in corrosion current density, and a 23.5-fold increase in total impedance, demonstrating significantly superior corrosion resistance. [Conclusion] The MAO/Mg–Al LDH composite coating prepared by this process significantly enhances the corrosion protection of the substrate, providing an effective technical approach for surface protection of magnesium alloys.

参考文献

[1]ZHANG J Y, MIAO J S, BALASUBRAMANI N, et al. Magnesium research and applications:Past, present and future[J]. Journal of Magnesium and Alloys, 2023, 11(11):3867-3895.

[2]MORENO L, MOHEDANO M, ARRABAL R, et al. Screening of fluoride-free PEO coatings on cast Mg3Zn0.4Ca alloy for orthopaedic implants[J]. Surface&Coatings Technology, 2024, 476:130184.

[3]易爱华,祝闻,雷华,等. AZ91D镁合金表面钼-钛-锰导电膜化学转化工艺及其性能研究[J].电镀与涂饰, 2024, 43(3):55-63.YI A H, ZHU W, LEI H, et al. Preparation of conductive Mo–Ti–Mn coating on AZ91D magnesium alloy by chemical conversion and study on its properties[J]. Electroplating&Finishing, 2024, 43(3):55-63.

[4]YAO W H, WU L, WANG J F, et al. Micro-arc oxidation of magnesium alloys:a review[J]. Journal of Materials Science&Technology, 2022,118:158-180.

[5]GODJA N, PAYRITS L, OSTERMANN M, et al. Plasma electrolytic oxidation treatments for bimetallic substrates enabling sustainable procedures for automotive painting[J]. Surface&Coatings Technology,2023, 458:129384.

[6]HUA Y L, ZHANG Z G, LI W. Microstructure and degradation properties of C-containing composite coatings on magnesium alloy wires treated with micro-arc oxidation[J]. Surface&Coatings Technology,2016, 291:70-78.

[7]刘术辉,刘斌,徐大伟,等.层状双金属氢氧化物防腐蚀涂层材料的研究进展[J].中国腐蚀与防护学报, 2022, 42(1):16-24.LIU S H, LIU B, XU D W, et al. Research progress on anti-corrosion coatings of layered double hydroxides[J]. Journal of Chinese Society for Corrosion and Protection, 2022, 42(1):16-24.

[8]张栋强,王园园,贾倩,等.层状双氢氧化物的制备及其摩擦学性能研究进展[J].中国表面工程, 2022, 35(2):91-102.ZHANG D Q, WANG Y Y, JIA Q, et al. Review on preparation and tribological properties of layered double hydroxides[J]. China Surface Engineering, 2022, 35(2):91-102.

[9]CHEN J, SONG Y W, SHAN D Y, et al. In situ growth of Mg–Al hydrotalcite conversion film on AZ31 magnesium alloy[J]. Corrosion Science, 2011, 53(10):3281-3288.

[10]张菊梅,候安荣,李嘉诚,等. LA43M镁锂合金表面水热合成Mg–Al LDH膜层的耐腐蚀及磨损性能[J].表面技术, 2022, 51(11):318-327.ZHANG J M, HOU A R, LI J C, et al. Corrosion and wear resistance of Mg–Al LDH coatings on LA43M magnesium lithium alloy by hydrothermal method[J]. Surface Technology, 2022, 51(11):318-327.

[11]LIU L, DONG S, WANG F H, et al. Fabrication of uniform and anticorrosion layered double hydroxides film on Mg–Gd–Y–Zn–Zr alloy through solution p H tailoring[J]. Electrochimica Acta, 2022, 411:140057.

[12]PENG F, WANG D H, TIAN Y X, et al. Sealing the pores of PEO coating with Mg–Al layered double hydroxide:enhanced corrosion resistance, cytocompatibility and drug delivery ability[J]. Scientific Reports, 2017, 7:8167.

[13]WANG Z H, ZHANG J M, LI Y, et al. Corrosion resistance enhancement of micro-arc oxidation ceramic layer by Mg–Al–Co layered double hydroxide coating[J]. Transactions of the Indian Ceramic Society, 2020, 79(2):59-66.

[14]ZHANG G, WU L, SERDECHNOVA M, et al. In-situ LDHs growth on PEO coatings on AZ31 magnesium alloy for active protection:roles of PEO composition and conversion solution[J]. Journal of Magnesium and Alloys, 2023, 11(7):2376-2391.

[15]ZHANG D D, TAN J, DU H H, et al. Comparison study of Mg(OH)2,Mg–Fe LDH, and FeOOH coatings on PEO-treated Mg alloy in anticorrosion and biocompatibility[J]. Applied Clay Science, 2022,225:106535.

[16]ZHANG J M, ZHANG Y, WANG K, et al. Morphology and corrosion resistance of MAO/Mg–Al LDH composite film obtained on LA103Z Mg–Li alloy at different temperatures[J]. Transactions of the Indian Ceramic Society, 2021, 80(1):6-11.

[17]ZHANG J M, DUAN X, HOU A R, et al. In situ preparation of Mg–Al–Co layered double hydroxides on microarc oxidation ceramic coating of LA103Z magnesium–lithium alloy for enhanced corrosion resistance[J]. Journal of Materials Engineering and Performance, 2021,30(11):8490-8499.

[18]张菊梅,李嘉诚,侯安荣,等. LA103Z镁锂合金表面Mg–Al–Co LDH/MAO复合膜层的组织及性能[J].材料热处理学报, 2022,43(2):135-142.ZHANG J M, LI J C, HOU A R, et al. Microstructure and properties of Mg–Al–Co LDH/MAO composite coatings on LA103Z magnesium lithium alloy surface[J]. Transactions of Materials and Heat Treatment,2022, 43(2):135-142.

[19]ZHANG D D, PENG F, TAN J, et al. In-situ growth of layered double hydroxide films on biomedical magnesium alloy by transforming metal oxyhydroxide[J]. Applied Surface Science, 2019, 496:143690.

[20]王乘风,杜小青,陈东初,等.螯合剂辅助法制备镁合金表面Mg–Al LDHs膜及其耐蚀性[J].材料工程, 2024, 52(3):166-175.WANG C F, DU X Q, CHEN D C, et al. Corrosion resistance of Mg–Al LDHs film on magnesium alloy surface by chelating agent-assisted method[J]. Journal of Materials Engineering, 2024, 52(3):166-175.

[21]QIU Z M, ZENG R C, ZHANG F, et al. Corrosion resistance of Mg–Al LDH/Mg(OH)2/silane–Ce hybrid coating on magnesium alloy AZ31[J].Transactions of Nonferrous Metals Society of China, 2020, 30(11):2967-2979.

[22]CAO K Y, YU Z X, ZHU L J, et al. Fabrication of superhydrophobic layered double hydroxide composites to enhance the corrosion-resistant performances of epoxy coatings on Mg alloy[J]. Surface&Coatings Technology, 2021, 407:126763.

[23]LI C Y, GAO L, FAN X L, et al. In vitro degradation and cytocompatibility of a low temperature in-situ grown self-healing Mg–Al LDH coating on MAO-coated magnesium alloy AZ31[J]. Bioactive materials, 2020,5(2):364-376.

[24]刘辉. AZ91E镁合金在模拟海水中的腐蚀及电化学性能与机理研究[D].青岛:山东科技大学, 2020.LIU H. Corrosion and electrochemical performance and mechanism of AZ91E magnesium alloy in simulated seawater[D]. Qingdao:Shandong University of Science and Technology, 2020.

[25]霍光祥,路华龙,段永华,等.钾长石水热制备钾霞石体系滤液循环实验研究[J]岩石矿物学杂志, 2025, 44(1):207-215.HUO G X, LU H L, DUAN Y H, et al. Experimental study on circulation of filtrate of potassium feldspar hydrothermal preparation of kaliophilite system[J]. Acta Petrologica et Mineralogica, 2025, 44(1):207-215.

[26]DOU B J, WANG Y Q, ZHANG T, et al. Growth behaviors of layered double hydroxide on microarc oxidation film and anti-corrosion performances of the composite film[J]. Journal of The Electrochemical Society, 2016, 163(14):C917-C927.

[27]IYI N, MATSUMOTO T, KANEKO Y, et al. Deintercalation of carbonate ions from a hydrotalcite-like compound:enhanced decarbonation using acid-salt mixed solution[J]. Chemistry of Materials, 2004, 16(15):2926-2932.

[28]马言耀,潘仕琪,张芬,等.镁合金表面原位蒸汽法制备水滑石涂层的耐蚀性能:Al(NO3)3浓度的影响[J/OL].表面技术.[2025–04–09]https://link.cnki.net/urlid/50.1083.TG.20240311.1152.004.MA Y Y, PAN S Q, ZHANG F, et al. Corrosion resistance of layered double hydroxide coating prepared by in-situ steam method on the surface of magnesium alloy:effect of Al(NO3)3 concentration[J/OL].Surface Technology.[2025–04–09] https://link.cnki.net/urlid/50.1083.TG.20240311.1152.004.

基本信息:

DOI:10.19289/j.1004-227x.2026.01.005

中图分类号:TG174.4

引用信息:

[1]徐丽萍,胡胜波,毛杰.AZ91D镁合金表面MAO/Mg–Al LDH复合涂层的结构及性能研究[J].电镀与涂饰,2026,45(01):28-35.DOI:10.19289/j.1004-227x.2026.01.005.

基金信息:

广东省重点领域研发计划项目(2020B010186002)

检 索 高级检索