nav emailalert searchbtn searchbox tablepage yinyongbenwen piczone journalimg journalInfo journalinfonormal searchdiv searchzone qikanlogo popupnotification paper paperNew
2026, 09, v.45 50-57
促进剂对高碳钢丝中温磷化膜组织与耐蚀性的影响
基金项目(Foundation): 咸阳市揭榜挂帅科技项目(L2022-JBGS-GY-08); 咸阳宝石钢管钢绳有限公司项目(H20230591); 陕西省教育厅青年创新团队科研计划项目(24JP036)
邮箱(Email):
DOI: 10.19289/j.1004-227x.2026.09.006
投稿时间: 2026-04-08
投稿日期(年): 2026
修回时间: 2026-09-28
终审时间: 2026-07-06
终审日期(年): 2026
审稿周期(年): 1
发布时间: 2026-07-13
出版时间: 2026-07-13
网络发布时间: 2026-07-13
移动端阅读
摘要:

[目的]高碳钢丝高温磷化存在温度较高、能耗高、沉渣量大等问题,亟待解决。[方法]将磷化温度由85°C降低至60°C,并向高温磷化液中分别添加亚硝酸钠、酒石酸、柠檬酸和乙二胺四乙酸二钠(EDTA-2Na)作为促进剂,在高碳钢丝表面制备磷化膜,采用扫描电镜(SEM)、X射线衍射(XRD)、硫酸铜点滴腐蚀试验等方法研究了4种促进剂对高碳钢丝中温磷化膜外观、表面形貌、相结构和耐蚀性的影响。[结果]添加不同促进剂的高碳钢丝中温磷化膜表面均呈灰色或深灰色,促进剂仅改变磷化膜形貌特征,对相结构无显著影响,磷化膜均由Zn_2Fe(PO4)2.4H_2O和Zn3(PO4)2.4H_2O两相组成。亚硝酸钠使磷化膜表面由弥散分布的放射状层片结晶形貌变成山脊状和水波状形貌;柠檬酸和EDTA-2Na使磷化膜表面弥散分布的放射状层片结晶组织占比先增大后减小,结晶特征逐渐模糊;酒石酸使磷化膜表面层片结晶组织由放射状变成球状,且球状组织数量和尺寸逐渐增加,占比增大。亚硝酸钠、酒石酸、柠檬酸和EDTA-2Na的质量浓度分别为0.2、2.0、1.0和0.5 g/L时,磷化膜具有较好的耐蚀性,耐硫酸铜点滴腐蚀时间分别为193、121、140和135 s。适当的促进剂可使放射状磷化结晶组织占比下降,以及微裂纹和孔隙缺陷的减少,这是耐蚀性提高的主要原因。[结论]4种促进剂均能有效提升高碳钢丝中温磷化膜的耐蚀性,它们对磷化膜耐蚀性提升的强弱顺序为:亚硝酸钠>柠檬酸> EDTA-2Na >酒石酸。

Abstract:

[Objective] The problems of high-temperature phosphating of high-carbon steel wires, such as high phosphating temperature, high energy consumption, and large amount of sludge, urgently need to be solved. [Method] The phosphating films were prepared on the surfaces of high-carbon steel wires by adding various accelerators such as sodium nitrite, tartaric acid, citric acid, and disodium ethylenediaminetetraacetate(EDTA-2 Na) to a high-temperature phosphating bath and reducing the phosphating temperature from 85 °C to 60 °C. The effects of the four accelerators on the appearance, surface morphology, phase structure, and corrosion resistance of the medium-temperature phosphating films on high-carbon steel wires were studied by scanning electron microscopy(SEM), X-ray diffraction(XRD), and copper sulfate dropping corrosion testing. [Result] The medium-temperature phosphating films on high-carbon steel wires prepared with different accelerators all exhibited gray or dark gray surface. The accelerators only changed the morphological characteristics of the phosphating films, and had no significant effect on the phase structure, which consisted of Zn_2Fe(PO4)2.4H_2O and Zn3(PO4)2.4H_2O phases. Sodium nitrite changed the surface morphology of the phosphating film from a dispersed radial flake-like crystals to ridge-like and water-wave-like morphologies. Citric acid and EDTA-2 Na caused the proportion of dispersed radial flake-like crystal structure to first increase and then decrease, with the crystalline characteristics gradually becoming blurred. Tartaric acid changed the flake-like crystalline structure from radial to spherical, and the number and size of the spherical structures gradually increased, along with their proportion in the phosphating film. When the mass concentrations of sodium nitrite, tartaric acid, citric acid, and EDTA-2 Na were 0.2, 2.0, 1.0, and 0.5 g/L, respectively, the phosphating films exhibited good corrosion resistance, with the corresponding copper sulfate dropping corrosion resistance times of 193, 121, 140, and 135 s. The improvement of corrosion resistance was primarily attributed to the decrease in the proportion of the radial flake-like crystal structure, along with a reduction in microcracks and pore defects, facilitated by appropriate accelerator addition. [Conclusion] All four accelerators effectively enhanced the corrosion resistance of the medium-temperature phosphating films on high-carbon steel wires. The order of their effectiveness in improving the corrosion resistance of the phosphating films was as follows: sodium nitrite > citric acid > EDTA-2 Na > tartaric acid.

参考文献

[1]刘慧,王春霞,郭浩男.促进剂对锌镍系磷化膜表面形貌及耐蚀性的影响[J].电镀与精饰, 2024, 46(1):28-33.Liu H, Wang C X, Guo H N. The effect of accelerators on the surface morphology and corrosion resistance of zinc nickel phosphating films[J]. Plating and Finishing, 2024, 46(1):28-33.

[2]冯涌涛.中高碳钢盘条磷化吊具的设计[J].新疆钢铁, 2015(3):33-34.Feng Y T. Design of hanger for medium-high carbon steel wire rods phosphating process[J]. Xinjiang Iron and Steel, 2015(3):33-34.

[3]李琼,吴宁,李旭勇,等. 30CrMnSi钢中温磷化工艺[J].电镀与精饰, 2023, 45(12):83-88.Li Q, Wu N, Li X Y, et al. Middle-temperature phosphating process of30CrMnSi steel[J]. Plating and Finishing, 2023, 45(12):83-88.

[4]褚旭,彭杨,何源,等.中温磷化技术在钢管塑性加工中的应用[J].材料保护, 2021, 54(2):104-108.Chu X, Peng Y, He Y, et al. Application of medium-temperature phosphating technology in plastic processing of steel pipe[J].Materials Protection, 2021, 54(2):104-108.

[5]强士坤,董东,陆建丰,等.钢丝中温磷化生产工艺分析[J].现代冶金, 2014, 42(6):22-28.Qiang S K, Dong D, Lu J F, et al. Analysis of medium-temperature phosphating process for steel wire[J]. Modern Metallurgy, 2014, 42(6):22-28.

[6]许恩荣,于俊峰,蔡继峰,等.钢丝表面中温磷化工艺研究[J].电镀与涂饰, 2024, 43(12):45-52.Xu E R, Yu J F, Cai J F, et al. Medium-temperature phosphating process for carbon steel wires[J]. Electroplating&Finishing, 2024,43(12):45-52.

[7]孙伟,杨辉,徐秀凤,等.促进剂对建筑结构钢锌钙系磷化膜形貌和耐蚀性的影响[J].电镀与精饰, 2023, 45(4):8-12.Sun W, Yang H, Xu X F, et al. Effects of accelerating agents on morphology and corrosion resistance of zinc-calcium phosphating films on building structural steel[J]. Plating and Finishing, 2023, 45(4):8-12.

[8]王飞,张龙.辅助促进剂对建筑结构钢锌锰系磷化膜耐蚀性的影响[J].电镀与精饰, 2022, 44(8):13-18.Wang F, Zhang L. Effect of auxiliary accelerators on corrosion resistance of zinc-manganese phosphating film on construction structural steel[J]. Plating and Finishing, 2022, 44(8):13-18.

[9]邵忠财,戴诗行,魏守强.镁合金锌系磷酸盐化学转化膜的研究[J].表面技术, 2018, 47(4):133-139.Shao Z C, Dai S H, Wei S Q. Study on zinc-phosphate chemical conversion coating on magnesium alloy[J]. Surface Technology, 2018,47(4):133-139.

[10]胡秀英,傅建,马迪.促进剂对钢铁常温磷化的影响及机理[J].电镀与精饰, 2017, 39(9):5-9.Hu X Y, Fu J, Ma D. Effect and mechanism of accelerator on steel phosphating at room temperature[J]. Plating and Finishing, 2017,39(9):5-9.

[11]李亚娟,梁平,秦华,等.酒石酸钾钠对镁合金表面磷化膜耐蚀性的影响[J].腐蚀与防护, 2013, 34(1):26-29.Li Y J, Liang P, Qin H, et al. Effect of potassium sodium tartrate on corrosion resistance of phosphating film on magnesium alloy[J].Corrosion&Protection, 2013, 34(1):26-29.

基本信息:

DOI:10.19289/j.1004-227x.2026.09.006

中图分类号:TG174.4

引用信息:

[1]张锋刚,许恩荣,景然.促进剂对高碳钢丝中温磷化膜组织与耐蚀性的影响[J].电镀与涂饰,2026,45(09):50-57.DOI:10.19289/j.1004-227x.2026.09.006.

基金信息:

咸阳市揭榜挂帅科技项目(L2022-JBGS-GY-08); 咸阳宝石钢管钢绳有限公司项目(H20230591); 陕西省教育厅青年创新团队科研计划项目(24JP036)

投稿时间:

2026-04-08

投稿日期(年):

2026

修回时间:

2026-09-28

终审时间:

2026-07-06

终审日期(年):

2026

审稿周期(年):

1

发布时间:

2026-07-13

出版时间:

2026-07-13

网络发布时间:

2026-07-13

检 索 高级检索