| 99 | 0 | 45 |
| 下载次数 | 被引频次 | 阅读次数 |
[目的]为解决冶金铜部件易磨损失效的问题,在铜表面电镀Ni–Co合金并进行900℃热处理,研究其高温耐磨性和导热性。[方法]通过扫描电子显微镜(SEM)和X射线衍射(XRD)对镀层的微观形貌和物相进行分析,利用显微硬度计、高温摩擦磨损试验机及激光导热仪分别测试了镀层的显微硬度、耐磨性和导热系数。[结果]热处理前镀层表面平整,主要由NiCo固溶体构成,显微硬度达到铜基体的6.4倍;热处理后镀层表面生成“鱼鳞”状氧化层,主要物相为3CoO·NiO及少量NiCo_2O4,显微硬度较热处理前提升6.8%。该氧化层具有保护和润滑作用,使镀层的耐磨性提升至热处理前的4.5倍,磨损机制为氧化磨损。此外,由于镀层与氧化层厚度较小,镀件整体的导热性约为纯铜的93.5%。[结论]铜表面Ni–Co合金镀层进行适当热处理后兼具高温耐磨性和导热性,研究结果可为冶金铜部件表面强化提供参考。
Abstract:[Objective] To address the issue of easy wear and failure of metallurgical copper components, a Ni–Co alloy coating was electroplated on the copper surface and subjected to heat treatment at 900 ℃. The high-temperature wear resistance and thermal conductivity of the coating was studied. [Method] The microstructure and phase composition of Ni–Co alloy coating were analyzed using scanning electron microscopy(SEM) and X-ray diffraction(XRD). The microhardness, wear resistance, and thermal conductivity of the coating was measured using a microhardness tester, a high-temperature friction and wear tester, and a laser flash apparatus, respectively. [Result] The as-plated Ni–Co alloy coating was smooth and mainly composed of Ni Co solid solution, with a microhardness 6.4 times that of the copper substrate. After heat treatment, a “fish-scale” oxide layer formed on the coating surface, with the main phases being 3 CoO·NiO and a small amount of NiCo_2O4, and the microhardness increased by 6.8% compared to that before heat treatment. This oxide layer provided protective and lubricating effects, improving the wear resistance of the coating to 4.5 times that before heat treatment, with the wear mechanism being oxidative wear. In addition, due to the small thickness of the coating and oxide layer, the overall thermal conductivity of the coated specimen was approximately 93.5% that of pure copper. [Conclusion] After appropriate heat treatment, the Ni–Co alloy coating on copper exhibits both high-temperature wear resistance and thermal conductivity. The findings of this study can provide a reference for the surface strengthening of metallurgical copper components.
[1]黄东保,董振启,李申申,等.连铸结晶器表面防护涂层失效行为的研究进展[J].材料工程, 2023, 51(11):52-60.HUANG D B, DONG Z Q, LI S S, et al. Research progress in failure behavior of protective coatings on surface of continuous casting mould[J]. Journal of Materials Engineering, 2023, 51(11):52-60.
[2]ZHANG J, WANG R D, HU R, et al. Failure mode and mechanism of a blast furnace tuyere[J]. Engineering Failure Analysis, 2022, 137:106294.
[3]章超,吕金金,白丹,等.高炉风口小套表面防护技术的研究进展[J].表面技术, 2021, 50(4):135-150.ZHANG C, LYU J J, BAI D, et al. Research progress of surface protection technology for tuyere small sleeve of blast furnace[J].Surface Technology, 2021, 50(4):135-150.
[4]马强,陈明宣,孟君晟,等.纯铜表面氩弧熔覆Ti B2/Ni复合涂层组织及耐磨性能[J].焊接学报, 2021, 42(9):90-96.MA Q, CHEN M X, MENG J S, et al. Microstructure and wear resistance of TiB2/Ni composite coating on pure copper surface by argon arc cladding[J]. Transactions of the China Welding Institution,2021, 42(9):90-96.
[5]高铭余,谢宏斌,方攸同,等.铜及铜合金表面处理技术进展[J].中国有色金属学报, 2021, 31(5):1121-1133.GAO M Y, XIE H B, FANG Y T, et al. Progress in surface treatment techniques of copper and copper alloys[J]. The Chinese Journal of Nonferrous Metals, 2021, 31(5):1121-1133.
[6]宋振兴,姚素薇,王宏智,等.电镀Ni-Co合金镀层耐腐蚀性能研究[J].电镀与精饰, 2014, 36(11):1-3, 19.SONG Z X, YAO S W, WANG H Z, et al. Study on corrosion resistance properties of electroplated Ni-Co alloy coating[J]. Plating and Finishing, 2014, 36(11):1-3, 19.
[7]张伟,林志峰,许立坤,等.电镀Ni-Co镀层的研究现状和发展趋势[J].材料保护, 2018, 51(8):104-107, 113.ZHANG W, LIN Z F, XU L K, et al. Research status and development trend of electroplating Ni-Co coating[J]. Materials Protection, 2018,51(8):104-107, 113.
[8]LEE P T, CHANG C H, LEE C Y, et al. High-speed electrodeposition for Cu pillar fabrication and Cu pillar adhesion to an Ajinomoto buildup film(ABF)[J]. Materials&Design, 2021, 206:109830.
[9]彭成章,杨添,曹获,等.热处理对Ni-Co合金镀层组织与耐蚀性能的影响[J].热加工工艺, 2015, 44(2):197-199, 202.PENG C Z, YANG T, CAO H, et al. Influence of heat treatment on microstructure and corrosion resistance of Ni-Co alloy coating[J]. Hot Working Technology, 2015, 44(2):197-199, 202.
[10]贾卫平,陈伟荣,孙垂康.超声电沉积Ni-Ti N纳米复合镀层的摩擦磨损性能[J].热加工工艺, 2021, 50(22):118-120.JIA W P, CHEN W R, SUN C K. Friction and wear properties of Ni-TiN nanocomposite coatings prepared by ultrasonic electrodeposition[J]. Hot Working Technology, 2021, 50(22):118-120.
[11]罗红丽,崔向红,刘家强,等.化学镀Ni-P合金镀层热处理及磨损性能的研究[J].电镀与涂饰, 2014, 33(20):870-873.LUO H L, CUI X H, LIU J Q, et al. Study on heat treatment and wear performance of electroless Ni-P alloy deposit[J]. Electroplating&Finishing, 2014, 33(20):870-873.
[12]WINDISCH C F, FERRIS K F, EXARHOS G J. Synthesis and characterization of transparent conducting oxide cobalt-nickel spinel films[J]. Journal of Vacuum Science&Technology A, 2001, 19(4):1647-1651.
[13]YAN H, ZHANG P L, YU Z S, et al. Microstructure and tribological properties of laser-clad Ni-Cr/TiB2 composite coatings on copper with the addition of CaF2[J]. Surface and Coatings Technology, 2012,206(19/20):4046-4053.
[14]MENG J S, SHI X P, ZHANG S J, et al. Friction and wear properties of TiN-Ti B2-Ni based composite coatings by argon arc cladding technology[J]. Surface and Coatings Technology, 2019, 374:437-447.
[15]XIE Z X, ZHANG C, WANG R D, et al. Microstructure and wear resistance of WC/Co-based coating on copper by plasma cladding[J].Journal of Materials Research and Technology, 2021, 15:821-833.
[16]陆隆文,胡坚,张海鸥,等.面向高炉风口小套长寿化的表面堆焊工艺[J].特种铸造及有色合金, 2016, 36(5):469-473.LU L W, HU J, ZHANG H O, et al. Surface overlaying welding for long-service sleeve of blast furnace tuyere[J]. Special Casting&Nonferrous Alloys, 2016, 36(5):469-473.
[17]SHI S L, ZHANG C, LI F B, et al. Microstructure formation and surface strengthening of simultaneous Al-Ni deposition on copper by pack cementation[J]. Vacuum, 2020, 180:109581.
[18]郄亚娜,张淑会,吕庆.高炉水冷风口流场和温度场数值模拟[J].钢铁, 2014, 49(1):13-16.QIE Y N, ZHANG S H, LV Q. A numerical simulation of flow field and temperature in water cooled tuyere[J]. Iron&Steel, 2014, 49(1):13-16.
基本信息:
DOI:10.19289/j.1004-227x.2026.07.005
中图分类号:TQ153.2;TG156
引用信息:
[1]章超,张鸣.热处理对纯铜表面耐磨导热型镍钴合金镀层性能的影响[J].电镀与涂饰,2026,45(07):37-43.DOI:10.19289/j.1004-227x.2026.07.005.
基金信息:
国家自然科学基金项目(U1860203); 安徽省高校科学研究项目(2025AHGXZK40741); 安徽省博士后资助项目(2025B1044); 安徽省高校协同创新项目(GXXT-2023-026); 铜陵学院人才科研启动基金项目(2023TLXYRC49)
2026-01-27
2026
2026-07-28
2026-04-13
2026
1
2026-05-11
2026-05-11
2026-05-11